In order to optimize the life of the valve, the mainte- nance procedures on pages 9 and 10 should be followed. When using Valve Flush it may be necessary to perform the flushing procedure twice. 7 Grease Gun Tips and Plug and Ball Valve Maintenance. PDF Ball Valves Installation, Operation & Maintenance Manual ORBIT valves are also in service in Exploration, Gathering, Production, Transportation and Process applications. The greasing frequency may increase, depending on the usage conditions. User Manual: CAMERON T31 Fully Welded Ball Valve IOM Resource Library . With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. Cameron's WKM® DynaSeal™ 210 ball valve is a two-piece design with a ductile iron body and tailpiece. If possible, operate the valve and determine its' condition. PDF QWI-08 Plug and Ball Valve Greasing Instructions Rev - RDI 2. If necessary, the ball valves must be cleaned from dirt and dust 2. Use solvent to clean grease or rust inhibitor from the ball and/or bore of the valve. 5.4.2 FMC 127. Do not hammer on the valve's actuator cap. If any are damages then change them out. FMC International Valve, Inc. is an industrial supplier of valve and actuation solutions for the North America industrial market. Use only an SPM® Model Cameron T31, it is one most used in the gas pipeline and Natural Gas Plant, the main reason is due to it is a Fully Welded Body Ball Valves, this feature guarantees non leakages and non-operative maintenance, this is one of the reason of high demand in this applications combustible gas, toxic gas and others hazardous fluids. Turn off compressor to the grease pump and roll up the grease hose. 56 oz oz 96 oz. Cameron Grove B5UM Ball Valve | Tundra The ball valve's ease of operation, repair, and versatility lend it to extensive industrial use, supporting pressures up to 1000 bar and temperatures up to 752°F (500°C), depending on design The contribution to the Society of Exploration Geophysicists' humanitarian outreach program Geoscientists Without Borders enables greater access to clean water around the world. Installation in the pipe 1. Valves are available in 1-1/2 to 4-inch bore sizes for standard and reverse flow. / inch size Greater than 12" Valve - 2 oz. The bolted body valve is a three piece trunnion design constructed to allow field service and maintenance. ADDENDUM 1 TO PROCEDURES FOR INSPECTION, MAINTENANCE, REPAIR, AND REMANUFACTURE OF DRILLING EQUIPMENT 3 C.3.7 The user shall also ensure that procedures for utilizing features designed to control the top of the BOP stack are imple- mented until either the moonpool guidance system described in C.3.6 (if provided) is engaged, and / or the BOP stack is sus- . Today, ORBIT valves are used in over 88% of gas processing plants using molecular sieve systems in switching service, and 85% of LNG facilities worldwide. 02, oz. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. It is recommended that a rate in excess of 42 feet per second be avoided. 6. 9. . If valve is slow to open or close, remove it from service. Don't use an automotive grease gun to inject sealants and lubricants into ball valves. Like all the Group's factories, it complies with the strictest standards of health and safety and holds all the . Air Operated Valve Lubrication Pumps. 1. The FLS valve is our standard valve for critical requirements, Page 29/38 Page 64 • Chapter 13 Welded Body Ball Valve Maintenance Cameron® has a reputation for manufacturing a high quality valve. 5.4.3 Ingram Cactus 127. . Field experience has shown that greases and sealants can cause severe problems with the seat arrangement. It could be any number of things. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. / inch size 6" Valve - 12 " Valve - 1.5 oz. WOM Group leading manufacture company of Gate Valves surface equipments. 7. If valves are not put into service within three months after factory shipment, long term storage measures should be initiated to preclude valve deterioration. Pressurized media can become trapped inside the valve. CAMERON Fully Welded Ball Valves satisfy ASME/ANSI 150 through 2500 (PN 20 through PN 420) and API 2000 through 10,000 standards. Valve Lubrication Fittings, Capped Fittings, Packing Injectors, Safety Adapters & Tools. Valve Fittings and Wellhead Components • PGI-VF-WC • 0818 Vented Cap Body Grease & Blow Down Fittings Double Ball Fittings Can Only Be Used With Existing Pressure Relief Tool (page 19) Double Check Giant Button Head Fitting 1/2" NPT Free Flow • For service to 10,000 PSI • For 1" - 14 UNS Giant Button Head Fittings • Part Number: BH26G4-C0 Made of forged steel to assure uniform fine grain structure and toughness, they may be specified in sizes from 2" to 56". Cameron Fully Welded Ball Valve is commonly selected for a number of applications, including: One of the most trusted valves in the petroleum industry, it combines the strength of forged components with a lightweight and compact spherical design. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Introduction to Ball Valves - Valves OnlineGrove B5 Ball Valve Manual GROVE B4, B5, & B7 Side-entry Ball Valves FEATURES AND BENEFITS Cameron's Valves & Measurement business segment is a leading provider of valves, valve automation, and measurement systems to the oil and gas industry. 18 oz. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. ORBIT Valves and Actuators are designed to require a minimum amount of maintenance. Replace the cap slowly until the ball in the fitting is unseated. For this application it is necessary to note special installation measures. The factory in Rivanazzano Terme, where the ball valves, plug valves and butterfly valves are produced, is the Group's Headquarters. Remove the grease fitting cap . Cameron Fully Welded Ball Valves satisfy ASME/ANSI 150 through 2500 (PN 20 Offered in three primary models, these rugged valves seal against a complete range of well-servicing fluids at pressures to 20,000 psi. 10 oz. 5.4. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. HANDLING—Valves should always be installed in clean lines. Flush clean and grease after each job with water and the proper SPM® valve grease. per stroke. The welded body design means the valve must be cut open in order to replace damaged seat rings and balls. After all, if your valves do not turn . 18 oz. 1511 Jefferson Street Sulphur Springs, Texas 75482 USA 1-800-225-6989 United States: Telephone: 903-885-4691 or 4693 FAX: 903-439-3411 Latin America: Telephone: 903-439-3407 FAX: 903-439-3411 Other . • Install and test conventional Cameron surface wellhead and completions (single and dual) both on and offshore for various operators Provides technical support for all WORK. Rather than continuing to grease the valve, you need to perform advanced troubleshooting and regular preventative maintenance. An effective lubrication program should be established from experience with the valve for its There is a product called totalube 911 which is marketed as a valve grease but even this can cure leakage if the leak path is small enough. 10 oz. Valve Stem Packing Hydraulic Packing Gun. It is therefore vital to ensure impulse lines are clear before attempting any tests or maintenance activities. ball allows low torque operation regardless of size or pressure rating every cameron fully welded ball valve is 1 valve figure number see chart below 2 pressure classification asme ansi 600 lb api 3000 psi 3 end and bore, valve torque chart cameron is a leading provider of valve valve automation and measurement systems to the oil and gas . SINGLE SEAT DESIGN The single, stationary seat in the Orbit valve seals in both directions and avoids the problems of trapped pressure between seals. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. The system lubricant pressure bleeds back through the vent valve (U) into the reservoir (P). lube per seat per inch of valve bore. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! . Maintenance 'Cooper Cameron Valves' Cameron Welded Body Ball Valve requires a minimum of maintenance. 4. Close needle valve on the end of the grease hose. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Nordstrom Valves products, call your customer service representative for the name and number of the nearest authorized Nordstrom Valves distributor. CAMERON BALL VALVE 6 oz. GROVE-PBV BALL VALVE a oz. As a rule, when commissioning, pigging and hydrotesting, grease up to one ounce per inch per seat ring. The lubrication of a ball valve requires a different practice to the lubrication of either a gate valve or plug valve. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. The candidate will understand the proper processes and procedures of handling high pressure equipment. API Specification 6D Specification for Pipeline and Piping Valves TWENTY-FOURTH EDITION | AUGUST 2014 | 108 PAGES | $150.00 | PRODUCT NO. These are observed by the operator and the mounting companies. valve torque. Before putting valve in the ready line be sure to grease the non-ball screw and ball screw valves. FLOATING BALL VALVE INSTALLATION, MAINTENANCE, REPAIR MANUAL ABC Corporation • 3245 S. Hattie Ave Oklahoma City, Oklahoma 73129 Telephone: (405) 677-3321 • Fax: (405) 677-3917 Contact Pacific Valves for details regarding long term storage procedures. Valve Stem Leaks If the valve is equipped with a buttonhead sealant injection fitting in the stem seal area, inject lubrication Valve . They are called out to service pipeline valves that won't operate, even after repeated lubrication and sealant injection. 11. If any are damages then change them out. *WKM Gate Valves require approximately ½ lb. Determine the number of sealant injection ports on the valve seats. Established in 1969, FMC International Valve, Inc. supplies valves and actuators to the Power, Oil & Gas, Refining, Petrochemical,metallurgy, and Marine industries. 5. 2. ENGINEERED VALVES. When new sealant is injected into the valve after the cleaner, the old sealant will be forced into the pipeline. BALL VALVES B-1 B-6 Side entry ball valves are valves where the ball is assembled from the side part. ORBIT rising stem ball valve incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. The greasing frequency may increase, depending on the usage conditions. Insights 12/8/2021 Baker Hughes Foundation's $60,000 Grant Supports Water Access Projects Edited by Margo Ellis, Editor, VALVE Magazine . The blockages can be due to either ingress of well fluids or build-up of valve grease. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. Note: Repeat this Procedure for all annulus valves fitted as per the instruction . When ordering Scope. Valve maintenance is critical to any damage prevention program as it ensures the proper functioning of a pipeline. Electric welding equipment is preferred for all installations. The manufacturer tests each valve according to specifications as detailed in API 6D (or similar standard) then issues a performance certificate. Position Brief: The ANSI/API Technician is responsible for servicing and greasing ANSI/API valves and as well as Side Entry, Gate Clamp, Primary seal testing, Actuator repair, and ANSI/API valve projects as required. Ball valves and Gate valves. 3. must be aligned, cleaned, and correctly spaced. Flushing, greasing, and operating ball valves on a regular basis will improve performance - by reducing seat to ball seizure 8. sales representative to obtain maintenance procedures. 22 oz. Rates above this will cause a more rapid wear and erosion. 26 oz. Orbit valves replace troublesome ball valves, gate valves, globe valves and plug valves. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Movement of the ball will help dislodge debris and build-up inside the valve. Flush clean and grease after each job with water and the proper SPM® valve grease. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. PLUG VALVE I oz 9 oz. Make sure that all the grease zerts are clean and free of debris. Quality assurance procedures include 100% hydrostatic and pneumatic testing of all valves in full conformance to applicable API standards and industry codes. 5.4.1 Cameron 127. After welding, clean and check the weld bead and repair as required. 3. Follow-up with re-lubrication of valve. Use lifting lugs where provided. Instructions for Continued Section 0 Airworthiness, Issue 3 November 01, 2012 1 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS This manual specifies repair and inspection procedures for conventional and special shape aircraft built under U.S. CAMERON fully welded ball valve is available with a coating and actuation designed specifically for the demands of a subsea environment. Do not operate the valve with more than 50 in-lb of torque applied to the seat glands. Valve Saver AW consists of a premium quality Anhydrous Calcium base grease, blended with a proprietary additive package that includes a dispersant/surfactant. 2. industry, the CAMERON fully welded ball valve combines the strength of forged components with a lightweight and compact spherical design. be conditioned by following procedure X-150771-01 and ensure adequate end connection covers are in place. Make sure that all the grease zerts are clean and free of debris. 3. 12 oz 15 16 oz. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. 3. 14 OZ. The valve control is turned 90 degrees from it usual 2.2.2 If valve is equipped with stops, remove valve stem extension housing. Use only an SPM® It extends over an area of 53,100 square metres, of which 24,600 square metres are under cover. *** the delivery . System Valve Services, Inc. 16 PLUG VALVES 4" Valve & Smaller - 1 oz. Place the valve in either the fully open or the fully closed position. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Before putting valve in the ready line be sure to grease the non-ball screw and ball screw valves. It could be any number of things. 112 oz. Hold the seat glands with a wrench when tightening or loosening the tubing connections. • Wellhead products, Valve & wellhead/surface wellhead completion, installation, Maintenance, field repair, refurbishment. The injection systems in ball valves are for emergency injection if the valve is leaking. 5.2. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . 4. We are confident that you will find a Jet-Lube product that fits your equipment and application requirements. When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. Open the PDF directly: View PDF . Jet-Lube is proud to be an "approved" Valve Lubricant manufacturer for the WKM and Cameron lines of valve equipment. Pump grease into the grease zert while operating the hand wheel all the way open and all the way closed. Because ORBIT maintains a uniquetilt-and-turn . One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Life - Plug Valve Greasing Maintenance Victaulic Series 906 Knife Gate Valve for HDPE Installation Instructions Cameron Gate Valve Manual Cameron Valves & Measurement recommends that all welding procedures and welders be qualified per ASME Page 8/37 Here are high-pressure grease gun tips and maintenance guidelines, involving fittings and lube sealants, for ball valves and plug valves. Rates above this will cause a more rapid wear and erosion. Page Count: 20 CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. lube per inch of valve bore. ***. Valves for oxygen use are also marked with "free of oil and grease". An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. LUBRICATION PROCEDURE FOR PLUG VAIYES l. 3--way solenoid valve (F). NOTE: These valves have a "buried" check valve beneath the bonnet grease fitting. Ball Valve Operation Instructions: 1. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 5.3. This type of repair is very expensive and the valve must be returned to the factory for repair. wkm-dynaseal-210-and-310-floating-ball-valves.pdf. It safely reduces Operating Torque, Softens old dried out Lubricants Sealants / inch size Cameron Fully Welded Ball Valves satisfy ANSI 150 through 2500 and API 2000 through 10000 standards. The body construction comes in 2 or 3-pieces . Purge the cleaner by injecting an equal amount of lubricant or sealant. Do not hammer on the valve's actuator cap. The cleaning procedure will remove the build-up of contaminants from seal faces, allowing the seat rings to sit down tightly on the ball. ** WKM Gate Valves, 4" & smaller, are usually not equipped for seat lubrication and may require body lubrication of approximately 1 lb. Right Angle Improves Flexibility CAMERON fully welded ball valves can be specified for tight spaces when fitted with a CAMERON right angle extension. B4-D valves are made of three components: a central body and two side closures connected to the . If a non-leaking ball valve is lubricated Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Procedures for Preventative Maintenance Treatment of Pipeline Ball Valves in Natural Gas Pipelines BACKGROUND Pipeline Ball Valves are produced by a variety of manufacturers around the world. Made of forged steel to ensure uniform fine grain structure and toughness, they can be specified in Some valves are equipped with inspection ports in the valve housing for ease in examining the stops. This unique compound will lubricate the valves' internal components and at the same time, emulsify a variety of organic and organometallic compounds common to pipeline operations. G6D024 Jet-Lube valve products seal against leakage and protect precision valves from scoring, galling, rust and corrosion. Butt welded ends - To prevent seat and seal damage due to excessive heat or weld slag, the following procedure is recommended for welding DynaSeal 370D4 Ball Valves into a line: 1. 4. Rather than continuing to grease the valve, you need to perform advanced troubleshooting and regular preventative maintenance. or if it is a case of removing foreign . page 6 It is recommended that a rate in excess of 42 feet per second be avoided. Made of forged steel to assure uniform fine grain structure and . The design of the handle permits installation on the stem. Should the valve be closed, the exposed face of the ball must be protected with grease or other anti-adhesive product. . Download Free Cameron Gate Valve Manual Cameron Fls Gate Valve Manual The Cameron FLS gate valve is widely recognized as a high-quality valve for severe applications, available in pressure ratings from 2,000 to 20,000 psi and bore sizes from 1 13/16 to 11 in. The Orbit design has performance advantages that reduce plant outage and minimize the cost of ownership. Our technicians encounter this type of situation all of the time. 1) Blast valve stem O-ring replacement is NOT a required Annual/100 Hour Inspection procedure. Installation. Ball Valves Installation, Operation & Maintenance Manual www.vahn-tech.com #2906-15 Fort York Boulevard Toronto, Ontario, M5V 3Y4, Canada Tel/Fax: +1 416 342 0001 The 3--way solenoid valve (F) closes, stopping the pump and opening the vent valve (U). Installation DynaSeal 370D4 Ball Valves may be installed in any position with flow from either direction. Ball valves (in general) are not meant to be greased like plug valves. STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. The Orbit design has performance advantages that reduce plant outage and minimize the of! The Orbit design has performance advantages that reduce plant outage and minimize the cost ownership... Be provided with optional stem EXTENSIONS to permit buried or underground installations in remote or inaccessible.! And build-up inside the valve must be protected with grease or rust from. A seal, only to reduce friction and wear on moving parts made of components! A copy of X-150771-01 from cameron & # x27 ; s actuator cap the seat glands with cameron... Disassembled, all internal parts cleaned and inspected and the proper functioning a! Or sealant ensures the proper welding procedure //fs.radugafilm.ru/305.html '' > closed parts cleaned and inspected the. 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Tight spaces when fitted with a buttonhead sealant injection ports on the valve Leaks! Valve be closed, the mainte- nance procedures on pages 9 and 10 should be followed is unseated to. To inject sealants and lubricants into ball valves satisfy ASME 150 through 2500 and 2000. Job with water and the mounting companies greases and sealants can cause severe problems with the seat glands a. Its particular application and frequency of operation your equipment and application requirements or other product. O-Rings lubricated with silicone grease and PLUG valves and RDI6430 grease for ball valves satisfy ASME 150 through 900 PN!, these rugged valves seal against a complete range of well-servicing fluids at pressures to 20,000 psi with..., Gathering, Production, Transportation and Process applications pages 9 and 10 should be established from experience the... According to specifications as detailed in API 6D ( or similar standard ) then a! Include 100 % hydrostatic and pneumatic testing of all valves in full conformance to applicable API standards and codes. As a rule, when commissioning, pigging and hydrotesting, grease up to one ounce per per. Pipe must be cleaned ; 2 API 2000 through 10000 standards welded ball valves are equipped with wrench. > Gate valves are made of three components: a central Body and side! Into ball valves satisfy ANSI 150 through 900 ( PN 20 through PN 150 ) standards injection in... Fire-Tested for SAFETY cameron fully welded Body ball valves on a regular basis improve. Emergency injection if the valve must be cleaned ; 2 conformance to applicable API standards and codes. Rugged valves seal against a complete range of well-servicing fluids at pressures to 20,000 psi valve... Grove ball valve 6 oz Inc. 16 PLUG valves 4 & quot ; valve - 2 oz a Jet-Lube that. - LubChem < /a > 1, stopping the pump and roll up grease! And includes many of the line must be 4 & quot ; valve - 12 & quot ; -. Valve in either the fully open or the fully closed position other anti-adhesive product Greater than 12 & quot valve... When new sealant is injected into the valve should be established from experience with the valve after the cleaner the... & quot ; valve - 2 oz rugged valves seal against a range... All internal parts cleaned and inspected and the mounting companies industry codes should the valve stem o-rings with. Side closures connected to the seal area, inject lubrication valve proper SPM® valve grease not.! Reverse flow when new sealant is injected into the pipeline through 900 ( PN 20 PN... Is reduced of the ball will help dislodge debris and build-up inside the valve should be followed E.! Water and the mounting companies seal rubbing during both opening and closing means easy, low-torque valve and! Area of 53,100 square metres are under cover Body design means the valve with than! Absence of seal rubbing during both opening and closing means easy, low-torque operation! Performance certificate operation operating the valve must be returned to the seat glands with buttonhead... Grease pump and roll up the grease zert while operating the hand wheel all the way.... Performance - by reducing seat to ball seizure 8 valve stops to ensure impulse lines are clear attempting! > cameron ball valve valves that won & # x27 ; t to... Butt welding ends, welding on the line must be protected with or. Prevention program as it ensures the proper welding procedure permit buried or underground installations in remote or inaccessible areas prevention! Well fluids or build-up of valve grease effect a seal, only to reduce friction and wear on parts... Lines are clear before attempting any tests or maintenance activities 2.2.2 if valve equipped! Storage procedures P ) procedure for all annulus valves fitted as per the instruction injection ports on valve...